3ppm/°C Micropower Reference Draws Only 50µA and Operates on 2.8V |
by John WrightIntroductionThe new LT1461 bandgap voltage reference is a low dropout reference
that has superb temperature coefficient, tight output voltage tolerance and low
supply current. In addition, high output current together with
unmeasurable thermal regulation make the
LT1461 ideal for micropower precision regulator applications. To achieve
these characteristics, new wafer trim techniques were developed and
extensive characterization of thermal hysteresis and long-term drift were performed.
Figure 1. Simplified Schematic of the LT1461How It's DoneAt the heart of the LT1461 is the bandgap core: Q1, Q2, Q3 and Q4
of Figure 1. Q1 and Q2 generate a DVBE, whereas Q3 and Q4 provide
the attendant VBE. The bandgap voltage is impressed across R1, and R2
provides gain for numerous voltage options. I1 provides patented
curvature compensation that modifies the
DVBE current and greatly improves the temperature coefficient. High
output current and excellent load regulation are the result of
careful layout techniques and four betas of current gain from Q5 through
Q8. The LT1461 has a shutdown control that can be used to turn off the
reference during high output current conditions; it also has thermal
shutdown or current-limit protection for the device during overload. Table
1 summarizes the performance specifications of the new reference.
In order for the factory to trim the output voltage to a very tight
tolerance, four pins of the package are dedicated to trimming R1. This
trim allows the LT1461 output voltage to be adjusted to better than 0.02%.
The final specification, however, is a conservative 0.04%, because the part
is measured with different factory testers and a safety margin or guardband
is applied for thermal hysteresis.
The idea of this guardband is to ensure that the parts will remain
0.04% accurate even after they are exposed to temperature excursions of 40°C
to 85°C. When a part is trimmed to high accuracy, its output voltage is
valid only for the mechanical stress conditions that are present at the time
of trim. The amount of stress will change with temperature because the
thermal coefficient of expansion is different between the plastic package and
the silicon chip. When the part returns to its "trimmed" temperature, there is
no guarantee that the stress returns to exactly the initial amount, and
the output voltage will be slightly different. This difference is called
"thermally induced hysteresis shift" or
"thermal hysteresis" and is expressed in
parts per million (ppm). Figure 2 shows a distribution plot of thermally
induced hysteresis shift on parts that were cycled several times between
40°C and 85°C. The LT1461's initial
accuracy is specified broadly enough to include this hysteresis shift.
Figure 2. 40°C to 85°C hysteresisThe output trim on the LT1461 uses all available pins on the package, so the temperature coefficient must be trimmed at wafer sort. If a reference has its bandgap voltage trimmed to the proper target, or "bogie," it will have a near zero temperature drift. The problem is that the bogie moves with process variations and can differ from die to die. The solution is to measure the temperature coefficient at wafer sort and use an algorithm to correct the bandgap voltage. This requires wafer sorts at 75°C and 25°C to establish the drift. For example, if the bandgap voltage is trimmed to 1.2000V at 75°C and it moves 300µV to 1.2003V at 25°C, this corresponds to a 5ppm/°C drift. Once the TC is known, the bandgap voltage can easily be trimmed for zero TC by adjusting R3. The TC distribution widens when the parts are assembled in plastic because of stress on Q3 and Q4. |
What the User KnowsUsers encounter several problems when applying precision references and again thermal hysteresis is front and center. When a reference is soldered into a PC board, the elevated temperature and subsequent cooling cause stress that is very different from stress that is caused by automatic testers at the LTC factory. Additionally, there is now an unrelieved mechanical bias on the leadframe when the solder cools. Figure 3 shows the SO-8 LT1461 output shift of about 100ppm after IR soldering onto a PC board. After 336 hours, as the stress relaxes, the output voltage typically shifts about 45ppm back toward the initial state where the device was factory trimmed. |
Figure 3. Typical distribution of output voltage shift after soldering onto a PC board |
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Another type of stress is caused if a PC board is flexed, for
example when held in a card cage. The stress on the board is transmitted directly
to the IC package. A simply way to reduce the stress-related shifts is to
mount the reference near the short edge of the PC board, or in a corner.
The board edge acts as a stress boundary, or a region where the flexure of
the board is minimum. The package should be mounted so that the
leads absorb the stress and not the package. (See "Understanding and
Applying Voltage References," in Linear
Technology VII:2 and VII:3, June and August, 1997, for more
information on the effects of stress on voltage reference performance and
techniques for mitigating it.)
Some manufactures are now touting phenomenal long-term drift
specifications. Long-term drift cannot be extrapolated from accelerated
high temperature testing. This erroneous technique gives drift numbers
that are wildly optimistic. The only way long-term drift can be measured
is over the time interval of interest. The erroneous technique uses
the Arrhenius Equation to derive an acceleration factor from elevated
temperature readings. The equation is:
where: EA = Activation Energy (assume 0.7)
K = Boltzmann's Constant
T2 = Test Condition Temperature in Kelvin
T1 = Use Condition Temperature in Kelvin
To show how absurd this technique is, compare the LT1461
data. Typical 1000hr long-term drift at 30°C = 60ppm. The typical 1000hr
long-term drift at 130°C = 120ppm. From the Arrhenius Equation the
acceleration factor is:
The erroneous projected long-term drift is:
120ppm/767 = 0.156ppm/1000hr at 30°C
For a 2.5V reference, this corresponds to a 0.39µV shift after 1000hr.
This is pretty hard to determine (read impossible) if the peak-to-peak
output noise is larger than this number. As a practical matter the best
laboratory reference available has long-term drift of 1.5µV/mo. This
performance is only available from the very best subsurface Zener references
using specialized heating techniques.
The LT1461 long-term drift data was taken with parts that were
soldered onto PC boards as in a "real world" application. The boards
were then placed in a constant-temperature oven with
TA = 30°C and their outputs were scanned regularly
and measured with an 8.5 digit DVM. Figure 4 shows the long-term drift
of three typical LT1461S8-2.5s soldered into a PC board. This is the
best performance we have measured on an IC voltage reference that is
not based on a subsurface Zener.
Figure 4. Long-term driftConclusionThe LT1461 series reference meets the growing need for low power,
high accuracy and low temperature coefficient, while simultaneously
serving micropower precision regulator applications. This new
bandgap reference comes in the 8-lead SO package. It is available in 2.5V
and will be available in 4.096V, 5.0V and 10V
options. |