ArgonPlasma2000
2009-01-05, 19:27
So, I finally got it completed. The exterior is unremarkable compared to the black gen 1 VUE:
http://admin.dealermaid.com/admin_inventory/inventory_pictures/e6007ff6a94c59910155d74240c539ddb614554c.jpg
except it will have the wheels off the gen 2 Redline model: http://www.carforums.net/reviews/makes/pictures/saturn09.jpg
General mods include the balance shaft delete and swap to the non-ABS brake system. Because the non-ABS system was coming from a 2002 model we had to swap out all of the hydraulic lines and the rear drums because the non-ABS fittings had conical flared fittings as opposed to inverse flare with o-ring. Balance shaft delete was lots of fun because one of the teeth on the cam bearing installer my dad was using fell off and into the oil pan, so we had to drop it. I also installed the chain guide upside down and ended up snapping one of the special screws off. I had to find another screw with the same thread, cut it down to proper size, and use a piece of rubber tubing to get the size right, since the guide rides on a flat, wide shoulder of the screw. GM, for some unknown reason, thought it would be funny to have different body wiring harnesses between the 4-cylinder and 6 cylinder models, so that also had to be changed... Fun for the whole family!
But it got done, and I now have the rare 2.2L 4-cylinder and standard 5-speed tranmission combo. It's got lots of pickup for such a small engine moving a 3500 pound vehicle. Shifting is really smooth with the Saab F23 transmission, although the throw is quite long. It's got a smooth clutch, but that's probably a given due to the slave and throwout bearing being the same part (which has been common for the past 10, 20 years in American trannies), so you don't have a wierd lever arm making a rough clutch travel like in my Fiero.
Throttle response is absolutely horrible. It's a drive-by-wire system and it can take about half a second for it to start revving from no thottle to full. Handling is great, but I need stiffer tires to see real potential. Drop springs and better shocks are also under consideration.
I was actually tempted to leave off the exhaust pipe after the cat. It wasn't absurdly loud at all and sounded quite nice. I've been quite partial to the Flowtech Warlocks.
Pics to come later I guess.
http://admin.dealermaid.com/admin_inventory/inventory_pictures/e6007ff6a94c59910155d74240c539ddb614554c.jpg
except it will have the wheels off the gen 2 Redline model: http://www.carforums.net/reviews/makes/pictures/saturn09.jpg
General mods include the balance shaft delete and swap to the non-ABS brake system. Because the non-ABS system was coming from a 2002 model we had to swap out all of the hydraulic lines and the rear drums because the non-ABS fittings had conical flared fittings as opposed to inverse flare with o-ring. Balance shaft delete was lots of fun because one of the teeth on the cam bearing installer my dad was using fell off and into the oil pan, so we had to drop it. I also installed the chain guide upside down and ended up snapping one of the special screws off. I had to find another screw with the same thread, cut it down to proper size, and use a piece of rubber tubing to get the size right, since the guide rides on a flat, wide shoulder of the screw. GM, for some unknown reason, thought it would be funny to have different body wiring harnesses between the 4-cylinder and 6 cylinder models, so that also had to be changed... Fun for the whole family!
But it got done, and I now have the rare 2.2L 4-cylinder and standard 5-speed tranmission combo. It's got lots of pickup for such a small engine moving a 3500 pound vehicle. Shifting is really smooth with the Saab F23 transmission, although the throw is quite long. It's got a smooth clutch, but that's probably a given due to the slave and throwout bearing being the same part (which has been common for the past 10, 20 years in American trannies), so you don't have a wierd lever arm making a rough clutch travel like in my Fiero.
Throttle response is absolutely horrible. It's a drive-by-wire system and it can take about half a second for it to start revving from no thottle to full. Handling is great, but I need stiffer tires to see real potential. Drop springs and better shocks are also under consideration.
I was actually tempted to leave off the exhaust pipe after the cat. It wasn't absurdly loud at all and sounded quite nice. I've been quite partial to the Flowtech Warlocks.
Pics to come later I guess.